Spray foam insulation survey

Spray polyurethane foam, area by area: thickness, board feet, passes, sets, R-value and thermal barrier.

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Feet and inches or metric: your choice. One switch on the sheet converts every measurement.

Spray foam insulation survey: a filled-in survey in MesuPro
A survey made with this template, in the app.

What you measure

The template's tables and their columns, as the app shows them. Calculated columns fill in as you type.

Areas to spray

  • Area
  • AssemblyChoices: Above-grade wall Rim joist Foundation wall Roof deck (attic) Floor over an unheated space Crawl space wall Other
  • FoamChoices: Closed cell Open cell
  • Length
  • Height or width
  • Add or deduct
  • Area to spray calculated
  • Thickness
  • Product
  • Board feet calculated
  • Maximum per pass (data sheet)
  • Passes calculated
  • Yield per set (supplier)
  • Sets calculated
  • R per inch (data sheet)
  • R-value (imperial) calculated
  • Thermal barrierChoices: Gypsum board to install Interior finish in place Ignition barrier (attic or crawl space) Concealed space, to check
  • Notes

About this template

Measure each area to spray with polyurethane foam: the assembly, closed or open cell, the area and thickness, the board feet, the passes from the product's maximum per pass, the sets from the supplier's yield, the R-value reached and the thermal barrier the foam will need.

Guide and sources

One row per area to spray: the assembly, closed or open cell, the length and height (or width), then the thickness. The figures in the hints come from several makers' data sheets and the codes; your product's data sheet always comes first.

Quantities: board feet are the area times the thickness (1 sq ft at 1 in). The sets come from the yield your supplier gives for its set and your conditions; makers print figures such as 5,000 bd ft per set for a closed-cell foam and about 20,000 for an open-cell foam. The passes follow the product's maximum per pass: 2 in for most closed-cell foams, each pass cooled before the next.

R-value: the thickness times the R per inch from the data sheet, in imperial R; the NBC counts sprayed medium-density polyurethane at 0.036 RSI per mm. Foam facing a room needs a thermal barrier (an interior finish, sheet metal, or gypsum in the US), with exceptions for concealed spaces and an ignition barrier in some attics and crawl spaces: the sheet records which, it never judges an assembly.

In Canada, spray foam (the NBC's French says « pulvérisée ») is installed to CAN/ULC-S705.2 by certified installers, with a daily work record. Plan the occupants' return from the product's data sheet, often 24 hours with ventilation. The client's report shows the areas, thicknesses, board feet and R-values; the passes, yields and sets stay in your team's report.

Sources

  • Icynene ProSeal Manufacturer dataIcynene ProSeal closed-cell spray foam, technical data sheet, Icynene (sheet hosted by a dealer), MD-C-200v3. Checked Oct 15, 2026
  • Huntsman, Heatlok HFO PRO Manufacturer dataHeatlok HFO PRO closed-cell spray foam, technical data sheet and sell sheet, Huntsman Building Solutions, TDS AN 20.00057 rev. 03.21.24; sell sheet AN 20.00051 rev. 12.23.20. Checked Oct 15, 2026
  • Owens Corning, Natural-Therm 0.5 Manufacturer dataNatural-Therm 0.5 open-cell spray foam, product data sheet, Natural Polymers (Owens Corning), Pub. No. 10026006-D (July 2026). Checked Oct 15, 2026
  • Johns Manville, Corbond open cell Manufacturer dataHow JM's Corbond spray foam line keeps getting better (open-cell yield), Johns Manville, April 2024. Checked Oct 15, 2026
  • IRC 2021, R316 CodeInternational Residential Code 2021, R316 Foam plastic (as adopted in Colorado), International Code Council (read in a state adoption on UpCodes), 2021. Checked Oct 15, 2026
  • NBC 2020, 9.25.2 CodeNational Building Code of Canada 2020, 9.25.2 Thermal insulation (9.25.2.2 insulation materials, 9.25.2.5 installation of spray-applied polyurethane), National Research Council Canada, 2020, Vol. 2, pp. 9-165, 9-166 and 9-630 (Quebec: Code de construction, chapitre I, in force 2025-04-17). Checked Oct 15, 2026
  • Huntsman (Demilec), Heatlok Soya HFO Manufacturer dataHeatlok Soya HFO closed-cell spray foam, technical data sheet (Canada), Huntsman Building Solutions (Demilec), AN 20.00002, rev. 10.21.20. Checked Oct 15, 2026
  • NBC 2020, 9.10.17.10 CodeNational Building Code of Canada 2020, 9.10.17.10 Protection of foamed plastics, National Research Council Canada, 2020, Vol. 2, p. 9-76 (Quebec: Code de construction, chapitre I, in force 2025-04-17). Checked Oct 15, 2026

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